How one can design and produce a singular custom jacquard elastic waistband from scratch. Welcome to Paluna Textile, your creative elastic webbing hub. Here is a tutorial to point out you methods to design a excessive-quality jacquard elastic band step-by-step. Briefly, you’ll spend three minutes in this put up and have below key points. In this case, we’ll take elastic waistband for men’s underwear boxer briefs as a tutorial. Usually, in case you are above the higher restrict of waist size, we advocate you go as much as the following measurement. If you wish to create a brand new type of men’s boxer briefs, you need to complete the design in your mind first, before you sew them with elastic bands and fabrics, a design and calculation on paper is necessary and helpful. For example, you plan to provide 2000 items of men’s boxer briefs in sizes L and XL, think about a thousand pieces of each dimension. Both are made with elastic waistbands in size 1.5 inches.
1000, 80000 inches of elastic band in complete, equal to 2230 yards. But which type of yarn material can be the only option for elastic waistbands? In the following step, it is going to show the popular yarn sorts in knitted elastic webbing waistbands for boxer briefs use. These men’s boxer briefs contact the human physique straight, therefore, consolation and pores and skin-friendly efficiency ought to come first in yarn and elastic thread selection. Nowadays, the popular yarn of elastic waistbands includes nylon and silky nylon. Both such nylon yarns are wonderful in sweat absorption, however, the silky nylon seems a lot high-end high quality and extremely-clean really feel. Moreover, 70D-100D silky nylon yarn could be woven in a very superb texture and show good detailed options of customized patterns. For this reason we strongly advocate it as warp yarn. In elastic thread selection, spandex is the top alternative and a lot better than latex as it is pores and skin-pleasant, so you possibly can observe most buyers’ preferences. There are three essential texture patterns in elastic band weaving, plain, rib, and twill.
In twill texture, the warp segment is often longer than that in plain and rib texture. If we make a twill texture on the interior facet of the elastic waistband, it may enhance sweat absorption efficiency. However, twill texture could cause yarn loops after a interval of use. Below are the detailed comparisons between twill and plain textures. So you’ll be able to outline individually on every side of the elastic waistband and comply with your desire in weaving texture and sample. Before this step, you’ve set the webbing dimension to 1.5 inches, now you can define different settings of an elastic band on paper together with sewing margin, emblem positioning, repeating, or knitted elastic webbing the loop length of patterns. If you’d like the logo in the proper heart of the elastic waistband, jacquard elastic webbing we advocate you add a positioning mark and make slightly extra size wastage for slicing and sewing. If not, you’ll be able to ignore the positioning concern, and set an acceptable repeating length of the sample.
In logo and pattern positioning, it is best to at all times outline at least 3-5mm as the underside margin for sewing elastic waistbands and fabrics. Otherwise, a part of the brand or pattern would be covered by fabric after sewing. Once you verify the yarn kind and jacquard webbing design, Paluna will input the design drawing to the pc of the jacquard weaving loom to start pattern manufacturing. Some sort of yarn wants after-dyeing and pre-shrinkage processing, and it normally costs three days in ending. Before delivery, our QC employees will examine items one by one in keeping with the industrial high quality requirements. After the standard inspection is finished, the pattern will probably be shipped by categorical to our client’s doorstep inside 5-7 days. When receiving the finished sample, you can lower the elastic waistband into designated lengths, on this case, it’s 38″ and 42″ men’s boxer briefs waistbands. Now you finish all of the steps of methods to design a personalised elastic waistband.
Jacquard elastic webbing is a type of fabric that is utilized in numerous functions because of its stretchability and design versatility. It is made by weaving elastic fibers similar to rubber or spandex together with other supplies like cotton, polyester, or nylon. The patterns on the fabric are created via a weaving process that makes use of a Jacquard loom. Jacquard elastic webbing has numerous functions within the clothing and accessory industries. It is commonly used within the design of waistbands for jeans, shorts, skirts, and leggings. The elastic properties of the fabric make it perfect for sizing changes as well as providing consolation for the wearer. Additionally it is used as straps for luggage, backpacks, and other accessories that require flexibility and durability. The patterns on the fabric enable jacquard elastic webbing (www.longisland.com) to be utilized in decorative applications as well. It may be used in hair equipment, headbands, and within the design of belts. The fabric will also be utilized within the creation of dwelling decor objects like curtains and throw pillows.